Toyo Soflantec
creates comfortable lifestyles.

JAPANESE/ENGLISH

TQ-1

IN’S

Japan Urethan Industries Institute

Material development roadmap

style

Original fabric

Fabric. Initial form of urethane foam.

Original fabric

Urethane foam is cut into blocks of a certain size.Cut blocks are stored and processed according to application.

Long item

Urethane foam is sliced and wound into a roll-like shape.

Long item

Slice and cut

Fabric can be sliced and cut.

Slice and cut

Variant form(Two-dimensional processing)

Variant form(Two-dimensional processing)

Urethane foam can be processed into a complicated shape by moving the cutter in two dimensions.

Variant form(Three-dimensional processing)

Variant form(Three-dimensional processing)

Urethane foam can be processed into a three-dimensional shape in combination with two-dimensional processing.

Profile

Profile processing. Surfaces can be roughened.

Profile

This method is used to process urethane foam into an original wave form. The size of roughness can be adjusted, and urethane foam is used in various products using its forms.

Paste

Urethane foam can be bonded together using a spray gun or a roll coater.

Paste

Mold

Mold

Urethane foam can be molded into an arbitrary shape by injecting a urethane foam solution into a die and expanding it.

レイヤードモールド(特許取得済)

Urethane foam can be molded in a laminated state by expanding two types of undiluted solutions of urethane foam in a die sequentially.

Chips

Residues produced during processing are crushed and molded into chip foam. chip foam are used for various uses, such as a material of sofa cushions, because they contribute to resource saving and are excellent in durability.

Chips

※In addition, they can be processed into various shapes. Please feel free to contact us for details on processing methods and shapes.